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Pouchmaster™ XII Click for details!
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This four-station system is designed to open premade pouches and bags of all barrier material types and sizes, including Tyvek and foils. It can accommodate widths up to twelve inches, or multiples thereof. With manual, automatic and integrated modes of operation; the Pouchmaster XII readily meets the specific needs of each job.

The Pouchmaster can process pouches and bags that are 12" wide by 12" long and anything smaller. This includes multiples thereof (i.e. 2 each 6" wide pouches or 4 each 3" wide pouches) per machine cycle and provide 10 to 60 PPM. It's compact design (4' x 5') allows ergonomic manual product loading and Integration to Automatic Product fillers. This 4 Station PLC controlled system provides continuous control of Intermittent motion and is self diagnostic governed by alarm limits, and calibration firmware. IQ and OQ Validation protocols are also included.

Pouchmaster™ ABS
(Automated Bar Sealer) System
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The Pouchmaster ABS (Automatic Bar Seal) System fills the gap between Labor intensive-manual pouch open-fill-seal methods and the expensive high maintenance costs of Form/Fill/Seal processing.

The ABS (Automatic Bar Seal) System is available as a stand alone unit, or integrated to the Pouchmaster and Poucher Series. This PLC controlled system provides Repeatable, Sigma 3 heat seals which are validateable and calibratible. It is governed by alarm limits. The system defaults to "cycle Hold" in an alarm condition. The pouches in question are held in place until the alarm has been corrected and reset. This eliminates inspection of the entire lot.
Options available: Emboss coding
MAP and CAP Processing
Data Acquisition of the Bar Seal Parameters
This cartridge style PID controlled constant heat bar seal method satisfies FDA Guidelines.

Pouchmaster™ PAC System Click for details!
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The Pouchmaster PAC System starts with the Pouchmaster XII and employs conveyors and a rotary closure system to process products, from 1/2 pound to twenty pounds in weight, into premade bags. The bags are opened, filled and released onto a flat-bed conveyor system where the gussets are automatically tucked and the bag fed into a Rotary Heat Seal System.

The Pouchmaster PACS system processes SOS and Stand-up pouches for products from 8 oz. To 20 lbs.

ABS Poucher™ and Twin ABS Click for details!
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Designed for heavy, bulky product, the Twin ABS Poucher utilizes two bar sealers and linear indexing to maximize product output. Pinch 'N Pull gripper fingers maintain constant control of the pouch from initial pickup from the magazine, throughout the entire packaging process. Available with vacuum/gas flush, emboss code and data acquisition of the bar seal parameters, the Twin ABS Poucher can process pouches or bags with a maximum width of twelve inches or multiples thereof.

The ABS Poucher and the Twin ABS Poucher are used to handle 12" wide x 12" long or smaller pouches and bags which require vertical product filling. Pouches, Bags, and Stand-up pouches containing 8 oz. To 20 lbs. Are controlled by mechanical fingers with linear motion of the filled package to the ABS System.

Maverick ABS Poucher Click for details!
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About Packaging Robotics, Inc. is proud to introduce the Maverick Poucher Series of packaging machines. Our latest series is based upon the need to provide a simple, cost effective, solution to handling of pre-formed pouches.

The Twin Maverick ABS Poucher includes Two ABS (Automatic Bar Seal) Systems for higher throughput and provides 10 - 20 PPM, depending on the fill and seal cycle. Automatic Product loading can be designed and integrated to reduce labor costs.
Horizontal ABS Poucher™ Click for details!
This is a horizontal filling system that we have found to be ideal for pouches less than 24" wide, like surgical tray kits, industrial parts, cheeses and cassettes. It is also ideal for handling strip header bags.

Thermal Printmaster™ Click for details!
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The Thermal Printmaster eliminates label costs and utilizes Accountability of Pouches, Bags, Lidding stock and flat media. This 300 DPI Printer gives the appearance of preprinted pouches and the flexibility for On Demand product Identification of text, graphics, and Bar Codes. Ideal for Tyvek, Foils and other flexible packaging materials. The Thermal Printmaster can print and process media from 4 - 10" per second, making it one of the faster systems in the industry. It will direct print to media which is 1-1/2" to 10 inches wide and provide a maximum of 8-1/2" print area. It fills the need for product identification without the need of additional label stock cost.

The Thermal Printmaster eliminates label costs and utilizes Accountability of Pouches, Bags, Lidding stock and flat media. This 300DPI Near Edge Printer gives the appearance of preprinted pouches and the flexibility for On Demand Product Identification of text, graphics, and Bar Codes. It is Ideal for Tyvek and other flexible packaging materials. The Thermal Printmaster can print and process media from 4 - 10 inches per second, making it one of the faster systems in the industry. It will direct print to media which is 1-1/2" to 10 inches wide and provide a maximum of 8-1/2" wide of print area. The ribbon saving technology results in plus or minus 10 mm unused ribbon per impression. This Tabletop printer features a rugged steel printing platform, high resolution print capability, excellent copy registration, and a stepper motor driven infeed to insure positive automatic feed of a wide range of varnished, polished, or porous flat (no folds, perforations or seams) products.

Links for Complementing Services
O/K International - Sealers
Test-A-Pak - Integrity Testing Systems
Mocon - Oxygen Testing Systems
Dalemark Industries, Inc.
Maverick Enterprises

 

   
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